The Nuts & Bolts of Chemical Oxygen Demand

May 6, 2003

The U.S. Environmental Protection Agency requires wastewater treatment plants to bring BOD within limits before discharging treated wastewater

Biochemical Oxygen Demand (BOD) is a definitive indicator of required treatment in wastewater, and estimating BOD is an important part of wastewater treatment process control. The U.S. Environmental Protection Agency (U.S. EPA) requires wastewater treatment plants to bring BOD within limits before discharging treated wastewater, and accurate test results must be recorded for regulatory reporting. Thus, measuring BOD in treated water is an important part of the monitoring process. Many wastewater treatment facilities use a faster Chemical Oxygen Demand (COD) test to estimate BOD levels.

Chemical Oxygen Demand

Chemical Oxygen Demand is an important parameter for determining the amount of organic pollution in water. Testing oxygen demand has its widest application in measuring waste loadings of treatment plants and in evaluating treatment efficiency. BOD is a definitive indicator of required treatment in wastewater, and estimating BOD is an important part of wastewater treatment process control. High influent BOD requires extensive treatment to provide the oxygen necessary to break down the water's organic contents.

Left untreated or partially treated, discharged water contains effluent organics that compete with downstream organisms for oxygen. This oxygen demand can kill or inhibit life downstream of the discharge area.

U.S. EPA requires wastewater treatment plants to bring BOD within limits before discharging treated wastewater, and accurate test results must be recorded for regulatory reporting. Failure to do so is a violation of federal law that can lead to extensive fines. Thus, measuring BOD in treated water is an important part of the monitoring process. In addition, plants that treat wastewater from commercial operations measure the oxygen demand of waste as it comes to the facility to determine how much the commercial customer must pay in fees to have its waste treated.

By monitoring wastewater entering the treatment facility, technicians are able to respond to changes in oxygen demand and adjust the treatment process accordingly. The challenge of this process lies in the fact that the BOD of incoming wastewater can vary substantially over days or hours, and accurate BOD measurement takes five days to complete.

BOD testing uses microorganisms that consume oxygen while feeding on organic compounds in a wastewater sample over a five-day period. While this test is a good model of the aerobic waste treatment process, in some cases the microorganisms can become poisoned by toxic substances in the untreated wastewater. The five-day test also does not provide the real-time information necessary to make process control decisions.

For this reason, many wastewater treatment facilities use a faster Chemical Oxygen Demand test to estimate BOD levels.

Chemical Oxygen Demand Testing

The U.S. EPA-approved COD test is useful for performing rapid, frequent monitoring of treatment plant efficiency, and results allow quick response to changing conditions in the waste stream. The evaluation is complete in just two hours, and the reproducible results correlate with BOD and often can be used for NPDES reporting. Toxic materials in the sample do not affect the oxidant, so the test provides a good indicator of organic pollution in industrial wastewater containing heavy metals and cyanides.

COD testing assesses all chemically oxidizable substances and can be directly related to the true oxygen demand imposed by the effluent if released into the environment. Because each organic compound differs in the amount of oxygen necessary for complete oxidization, the COD test reflects the effect of an effluent on the receiving stream more directly than measurement of carbon content. For more perspective on a waste stream's true organic load, Total Organic Carbon testing can be performed as a complementary analysis method to COD.

The COD/TOC ratio can be an important tool in the evaluation of wastewater treatment. While the TOC test directly assesses the carbon atoms present in organic compounds, operators of processes dependent upon on biochemical oxidation (e.g. wastewater treatment) find COD provides a measure of the oxygen-demanding substances. The ratio of COD value to TOC value at a given point in the process may provide information on the type of organic wastewater constituents present.

A high COD/TOC ratio may indicate organic compounds that are easily oxidized (alcohols, for example). A shift in the COD/TOC ratio in the influent means a change in the type of organic compounds entering the system, which can impact the effectiveness of the process. In the wastewater treatment, the amount of oxygen required (reflected by the COD value) may change while the carbon concentration (reflected by the TOC value) does not.

By-products of the traditional dichromate COD test, including mercury, chromium and silver, can be costly and troublesome to dispose of. A patented COD test available from Hach uses manganese III oxidant instead of the heavy metal reagents used in the traditional test. This methodology allows the fast, accurate estimation of BOD, and the end products do not contain toxic metals. Mercury-free dichromate COD reagents are also available and help minimize disposal costs.

Users should be aware that, with mercury-free alternatives, some organic compounds are not oxidized completely, and chloride ions cause interference with the oxidation process, necessitating their removal for accurate results. The Hach Manganese III method includes a chloride pretreatment method for samples with interfering chloride levels.

Chemical Oxygen Demand testing, via the dichromate or mercury-free method, is an efficient alternative or complementary method to the BOD test for wastewater monitoring. Its relatively quick turnaround time, simplicity and correlation to BOD make it a valuable tool for those analyzing wastewater for pretreatment planning or process monitoring.

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