Flygt N-pumps in Vancouver, WA

This article appeared in the October 2012 issue of Water and Waste Digest.

Located across the Columbia River from Portland, Oregon, the City of Vancouver Washington has distinguished itself as a leader in effective sanitary sewer system management by maintaining adequate capacity, proactively maintaining sewage infrastructure, and minimizing the cost for existing and new ratepayers.

Project or Scope

Like many municipal wastewater utilities elsewhere, some increasingly popular consumer products have proven problematic for elements of Vancouver’s infrastructure. For the crews that maintain the wastewater collection system of Vancouver, however, a particularly popular consumer product—household cleaning and personal wipes—emerged as a costly and paralyzing problem at a strategic lift station in 2004.

“Just because a product is disposable doesn’t mean it’s flushable.”

Built in 2000, the Andresen Pump Station is the largest lift station in the Vancouver system. The Andresen facility brought on line a 3500 gpm low-head facility with a predominantly commercial and residential flow from a gravity line. The low-head station pumps the wastewater into an immediately adjacent high-head, 4400 gpm pump station equipped with four 300 hp pumps. From there, the combined wastewater from another gravity facility and direct flow into the high-head station are pushed through a force main over a hill with a 130-ft. elevation before advancing to one of the WWTPs.

“When the pump station came online just before 2004, we noted routine maintenance incidents involving clogged pumps. As the years passed, the clogging and maintenance increased to a frequency of twice and sometimes three times per week,” recalls Frank Dick, PE, an engineer with Vancouver’s Public Works.

“It became apparent there was a direct correlation between household cleaning and personal wipes and the ragging that steadily sapped the flow and efficiency of the pumps. The increased incidences of clogging at the low-head lift station averaged three unscheduled maintenance dispatches a week. To clear the entangled impeller of a 40 hp pump at the low-head facility normally took two hours by an outsourced crew at a rate of $80 per hour.“

Solution

The City’s engineering staff received a recommendation for the Flygt “N-pump” to prevent clogging in the low-head Andresen station. In field tests where recurring blockages were an issue in wastewater collection utilities, the pumps not only eliminated clogging but also delivered significant power savings that would accrue throughout the expected service life period of more than 50 years.