Floor access doors and LadderUP® safety posts from The BILCO Company were included in the construction of an elaborate central utility plant at the Edward Hines Jr. Veterans Administration Hospital near Chicago.
The new plant replaced a nearly-century old system at the hospital, which opened in 1921. After a nine-year design and construction process, the new plant opened in 2019.
Architects started design on a new boiler plant in 2009, but flooding in 2010 of the Des Plaines River took out the existing boiler plant and exposed a major flaw in building a boiler plant below grade. The flooded plant was drained and existing systems repaired to allow the campus to remain operational until a new plant could be designed and constructed.
After years of design, government-requested cost-saving changes and 242 drawings submitted by architects, work on the new plant started in 2016. The scope of the project included the installation of four new boilers, an emergency diesel generator, and the construction of an underground steam distribution system.
“We worked with the design team and needed to install all new equipment,” said Mike Deis, the senior project manager for The Walsh Group, the general contractor for the project. “Some of the buildings had deteriorated during the flood. The distribution system was directly buried, and was not enclosed in a concrete tunnel. All the tunnels needed to be replaced for the steam system on the campus.”
The project includes 15 BILCO floor doors. They are frequently found in exterior applications where there is a concern of liquids entering the access opening. The doors include a channel frame, aluminum frame and engineered lift assistance for one-hand operation. Illinois Construction Specialties procured the doors for Walsh.
Workers ascend and descend on ladders equipped with 15 LadderUP® safety posts, also manufactured by BILCO. The safety posts feature a telescoping design that is spring balanced for easy operation and includes adjustable mounting hardware that accommodates virtually any ladder rung size or spacing.
